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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Control juice liming and flocculant addition 
SAQA US ID UNIT STANDARD TITLE
114322  Control juice liming and flocculant addition 
ORIGINATOR
SGB Secondary Agriculture: Processing 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 01 - Agriculture and Nature Conservation Secondary Agriculture 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 2  NQF Level 02 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 
2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
A learner who has achieved this unit standard will be competent in:
Controlling juice liming and flocculant addition to obtain good quality clear juice. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
To enter a learning programme for this unit standard or to be assessed against this unit standard, the learner is assumed to have:
  • Literacy and communications NQF 1
  • Numeracy NQF 1
  • Basic understanding of sugar processing
  • Basic knowledge of quality assurance systems
  • An understanding of general safety in the workplace at NQF 1 or equivalent 

  • UNIT STANDARD RANGE 
    General guide for scope, context and level

    The learner is expected to perform the specific outcomes as reflected in this unit standard without direct supervision, but with access to standard operating procedures. 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Demonstrate an understanding of juice liming and flocculation. 
    OUTCOME NOTES 
  • Explaining the basic principles of juice liming & flocculation
  • Identifying and explaining the purpose of the various equipment used for lime preparation and dosage
  • Identifying and explaining the purpose of the various equipment used for flocculant preparation and dosage
  • Performing basic line and flocculation dilution calculations 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Understandng of
  • Basic principles of liming and flocculant addition

    Reasons for:
  • Starting-up and shutting down the lime preparation plant according to standard operating procedures
  • Starting-up and shutting down the flocculant preparation plant according to standard operating procedures
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Measuring clear juice pH

    Consequences of not
  • Adjusting lime juice pH to obtain required clear juice pH
  • Maintaining mud consistency and withdrawal according to process requirements 

  • SPECIFIC OUTCOME 2 
    Prepare for juice liming. 
    OUTCOME NOTES 
  • Starting up the lime preparation plant according to standard operating procedures
  • Activating the lime dosage systems according to standard operating procedures 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Understandng of
  • Basic principles of liming and flocculant addition

    Reasons for:
  • Starting-up and shutting down the lime preparation plant according to standard operating procedures
  • Starting-up and shutting down the flocculant preparation plant according to standard operating procedures
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Measuring clear juice pH

    Consequences of not
  • Adjusting lime juice pH to obtain required clear juice pH
  • Maintaining mud consistency and withdrawal according to process requirements 

  • SPECIFIC OUTCOME 3 
    Prepare for juice flocculant addition. 
    OUTCOME NOTES 
  • Starting up the flocculant preparation plant according to standard operating procedures
  • Activating the flocculant dosage systems according to standard operating procedures 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Understandng of
  • Basic principles of liming and flocculant addition

    Reasons for:
  • Starting-up and shutting down the lime preparation plant according to standard operating procedures
  • Starting-up and shutting down the flocculant preparation plant according to standard operating procedures
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Measuring clear juice pH

    Consequences of not
  • Adjusting lime juice pH to obtain required clear juice pH
  • Maintaining mud consistency and withdrawal according to process requirements 

  • SPECIFIC OUTCOME 4 
    Assess juice liming and flocculant addition. 
    OUTCOME NOTES 
  • Measuring clear juice pH and adjusting lime juice pH accordingly
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Maintaining mud consistency and withdrawal according to process requirements 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Understandng of
  • Basic principles of liming and flocculant addition

    Reasons for:
  • Starting-up and shutting down the lime preparation plant according to standard operating procedures
  • Starting-up and shutting down the flocculant preparation plant according to standard operating procedures
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Measuring clear juice pH

    Consequences of not
  • Adjusting lime juice pH to obtain required clear juice pH
  • Maintaining mud consistency and withdrawal according to process requirements 

  • SPECIFIC OUTCOME 5 
    Complete juice liming and flocculant addition. 
    OUTCOME NOTES 
  • Shutting down the lime preparation plant according to standard operating procedures
  • Shutting down the flocculant preparation plant according to standard operating procedures 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Understandng of
  • Basic principles of liming and flocculant addition

    Reasons for:
  • Starting-up and shutting down the lime preparation plant according to standard operating procedures
  • Starting-up and shutting down the flocculant preparation plant according to standard operating procedures
  • Monitoring clear juice quality and adjusting flocculant addition accordingly
  • Measuring clear juice pH

    Consequences of not
  • Adjusting lime juice pH to obtain required clear juice pH
  • Maintaining mud consistency and withdrawal according to process requirements 


  • UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    Mechanisms and bodies for external moderation of learner achievements
  • An individual wishing to be assessed against this unit standard may apply to an assessor accredited by SETASA.
  • Any training provider offering learning that will enable achievement of this unit standard must be registered and accredited by SETASA.
  • Moderation of assessment will be done by SETASA in its ETQA capacity at its discretion. 

  • UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    Knowledge that will help one understand and that I will be able to explain:
  • Basic principles in physics as applied to liming and flocculant addition
  • Standard principles regarding liming and flocculant addition
  • Working knowledge of liming and flocculant addition
  • Basic safety requirements relating to liming and flocculant addition 

  • UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team to maintain optimum juice liming and flocculant addition. 

    UNIT STANDARD CCFO ORGANISING 
    Organising and managing oneself and one`s activities to maintain required juice liming and flocculant addition. 

    UNIT STANDARD CCFO COLLECTING 
    Collecting, analysing and critically evaluating information for controlling process variables. 

    UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively with others to ensure optimum juice liming and flocculant addition. 

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems regarding the effect of juice liming and flocculant addition on subsequent processes. 

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    All learners should demonstrate:

    An application of company ethics, values as well as general safety and customer care principles
    An awareness of expectations and obligations of basic worker / management relationships 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Elective  48400   National Certificate: Sugar Processing  Level 2  NQF Level 02  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  AgriSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    1. RCL Foods-Sugar & Milling (MP) 



    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.