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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD: 

Perform a filter rod length change-over 
SAQA US ID UNIT STANDARD TITLE
114089  Perform a filter rod length change-over 
ORIGINATOR
SGB Secondary Agriculture: Processing 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 01 - Agriculture and Nature Conservation Secondary Agriculture 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 4  NQF Level 04  11 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Reregistered  2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
A learner who has achieved this unit standard will be competent in:
  • Performing a filter rod length change-over to ensure compliance with filter rod quality specifications. 

  • LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    To enter a learning programme for this unit standard or to be assessed against this unit standard, the learner is assumed to have:
  • National Certificate in Cigarette Filter Rod Production - NQF Level 3
  • Mechanical background - NQF Level 3 or equivalent 

  • UNIT STANDARD RANGE 
    The learner is expected to perform the specific outcomes as reflected in this unit standard with minimal supervision, but with access to work-site procedures and operating instructions.

    The scope of this unit standard deals with the performing of a filter rod length change-over and commissioning of a filter rod maker.

    Filter rod length change-over components include, but are not limited to, length gears, code block, ledgers, ledger crank, grinding stones, knife wheel, fluted drum, stoppers, fork-bearing, tray filler rails and doors. 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Plan and prepare for a filter rod length change-over. 
    OUTCOME NOTES 
  • Obtaining the relevant specification data according to work site procedures
  • Ensuring the availability of the relevant raw materials according to work site procedures
  • Completing the relevant documentation according to work site procedures
  • Obtaining the relevant change-over components according to work site procedures
  • Confirming the cleanliness of the machine according to work site procedures 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Consequences are explained in the event of not:
  • Obtaining the relevant specification data
  • Ensuring the availability of the relevant raw materials
  • Completing the relevant documentation
  • Replacing filter rod length change-over components
  • Aligning and/or adjusting filter rod length change-over components
  • Confirming the functional performance of the filter rod maker against safety procedures and quality standards

    The purpose of the following are explained:
  • Confirming the cleanliness of the machine
  • Restoring the work area
  • Informing affected parties of recommencement of production
  • Completing relevant documentation 

  • SPECIFIC OUTCOME 2 
    Perform a filter rod length change-over. 
    OUTCOME NOTES 
  • Replacing filter rod length change-over components according to work site procedures and manufacturer specifications
  • Aligning and/or adjusting filter rod length change-over components according to work site procedures and manufacturer specifications 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Consequences are explained in the event of not:
  • Obtaining the relevant specification data
  • Ensuring the availability of the relevant raw materials
  • Completing the relevant documentation
  • Replacing filter rod length change-over components
  • Aligning and/or adjusting filter rod length change-over components
  • Confirming the functional performance of the filter rod maker against safety procedures and quality standards

    The purpose of the following are explained:
  • Confirming the cleanliness of the machine
  • Restoring the work area
  • Informing affected parties of recommencement of production
  • Completing relevant documentation 

  • SPECIFIC OUTCOME 3 
    Complete filter rod length change-over. 
    OUTCOME NOTES 
  • Confirming the functional performance of the filter rod maker according to work site procedures, safety procedures and quality standards
  • Restoring the work area according to work site procedures
  • Informing affected parties of recommencement of production according to work site procedures
  • Completing relevant documentation according to work site procedures 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    Assessors will observe, confirm and evaluate evidence that will indicate that learners have demonstrated competence in each of the specific outcomes. In this unit standard the following specific criteria should be used:

    Consequences are explained in the event of not:
  • Obtaining the relevant specification data
  • Ensuring the availability of the relevant raw materials
  • Completing the relevant documentation
  • Replacing filter rod length change-over components
  • Aligning and/or adjusting filter rod length change-over components
  • Confirming the functional performance of the filter rod maker against safety procedures and quality standards

    The purpose of the following are explained:
  • Confirming the cleanliness of the machine
  • Restoring the work area
  • Informing affected parties of recommencement of production
  • Completing relevant documentation 


  • UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    An individual wishing to be assessed against this unit standard may apply to an assessor accredited by SETASA.

    Any training provider offering learning that will enable achievement of this unit standard must be registered and accredited by SETASA.

    Moderation of assessment will be done by SETASA in its ETQA capacity at its discretion. 

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
  • Knowledge of the relationship between deviations, possible causes and solutions
  • Knowledge of the application of safety measures and associated risks relating to the length change-over of a filter rod maker
  • Knowledge of the characteristics of materials which affect the product and filter rod maker settings
  • Knowledge of appropriate lubricants and application thereof 

  • UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identifying and solving problems in which responses display that responsible decisions using critical and creative thinking have been made when adjusting components to change-over specifications. 

    UNIT STANDARD CCFO WORKING 
    Working effectively with others as a member of a team when commissioning a filter rod maker after a length change-over. 

    UNIT STANDARD CCFO ORGANISING 
    Organizing and managing oneself and one`s activities responsibly and effectively when planning and performing the length change over. 

    UNIT STANDARD CCFO COMMUNICATING 
    Communicating effectively using visual, mathematical and/or language skills in the modes of oral and/or written persuasion when informing affected parties of the extent of maintenance. 

    UNIT STANDARD CCFO SCIENCE 
    Using science and technology effectively and critically, showing responsibility towards the environment and health of others when performing a change-over. 

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrating an understanding of the world as a set of related systems by recognizing that problem-solving contexts do not exist in isolation when confirming the functional performance of the filter rod maker. 

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    Values:

    All learners should demonstrate:
  • An application of company ethics, values as well as general safety and customer care principles
  • An awareness of expectations and obligations of basic worker/management relationships 

  • QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Core  48398   Further Education and Training Certificate: Cigarette Filter Rod Production Technology  Level 4  NQF Level 04  Reregistered  2023-06-30  AgriSETA 
    Elective  48394   National Certificate: Cigarette Filter Rod Production  Level 3  NQF Level 03  Reregistered  2023-06-30  AgriSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 



    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.