SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Prepare materials for industrial rubber production 
SAQA US ID UNIT STANDARD TITLE
13168  Prepare materials for industrial rubber production 
ORIGINATOR
SGB Plastics Manufacturing 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 3  NQF Level 03  12 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 		 2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
Learners who are involved in preparing materials for production in the field of industrial rubber manufacturing require the skills, values and knowledge reflected in this unit standard.

Qualifying learners can prepare materials for consumption in industrial rubber manufacturing processes to ensure a smooth production flow. They will understand the importance of having prepared material available when it is required for production and how this is achieved. This will include determining the preparation requirements, carrying out material quality checks and taking required corrective action.

The learning outcomes in this unit standard also contribute to the exit level outcomes required for the National Certificate in Industrial Rubber Manufacturing (Mixing, Extruding, Moulding or Calendaring) (NQF level 3) and related qualifications. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
This unit standard has been designed as part of a progression. It is one of a series of unit standards for producing product in an industrial rubber manufacturing setting.

The credits allocated to this unit standard assume that a learner has already learned to:
  • Work with and look after materials in the industrial rubber manufacturing process. 
    		•

    UNIT STANDARD RANGE 
    The ranges as indicated under the specific outcomes determine the scope and level of this unit standard.

    The learner should be able to work with minimal supervision and according to worksite and manufacturer specifications and occupational safety, health and environmental legislation.

    Work is generally, but not exclusively, carried out in a team environment. 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Plan and prepare for activity. 
    OUTCOME RANGE 
    Planning and preparing includes collecting job cards, schedules, identifying material preparation requirements and sequencing my activities. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 2 
    Inspect the condition of material preparation tools and equipment. 
    OUTCOME RANGE 
  • Inspection includes visual and pre-operational checks
  • Tools and equipment include material weighing, measuring and moving equipment 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 3 
    Prepare materials for production. 
    OUTCOME RANGE 
  • Materials include natural and synthetic rubber, compounds, consumables and oils.
  • Material preparation includes arranging, handling, checking for expiry date / shelf life, counting, weighing and mixing according to recipe or formula, measuring, preheating, drying, cutting to shape, removing dust, laying out and protecting against damage and contamination where required. 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 4 
    Carry out quality checks related to the material. 
    OUTCOME RANGE 
    Quality checks include inspecting and testing material against requirements, inspecting for material segregation and contamination and inspecting and testing product conformance in terms of material defects. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 5 
    Label and store materials. 
    OUTCOME RANGE 
  • Store includes storage in stores, in areas set aside for holding materials on a temporary basis, at or near the production equipment, before, during and after use.
  • Labelling includes writing on material or attaching label tags to material. 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 6 
    Care for and store material preparation tools and equipment. 
    OUTCOME RANGE 
    Caring for includes cleaning and replacing protective covers. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    3. Records are completed and processed, and reports are made.

    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 7 
    Complete all applicable documentation. 
    OUTCOME NOTES 
    Complete all applicable documentation related to:
  • The moving and storing of materials
  • Material quantities and usage 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 8 
    Report on material quantities and tool and equipment condition. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    3. Records are completed and processed, and reports are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 9 
    Discuss and explain incidents and problems related to material preparation process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    3. Records are completed and processed, and reports are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    SPECIFIC OUTCOME 10 
    Work safely with due care for self, fellow workers, equipment, materials and the environment. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 2 
    2. Material is stored in the appropriate location. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•

    ASSESSMENT CRITERION 3 
    Results achieved

    1. Sufficient and appropriate materials are available for production in accordance with schedules and manufacturer specifications
    2. Material is stored in the appropriate location
    3. Records are completed and processed, and reports are made

    Indicators

    1. Material preparation tools and equipment are prepared in accordance with manufacturer specifications
    2. Material is not spilled or wasted
    3. Problems are identified and reported to appropriate personnel in a timely manner and appropriate corrective action is taken
    4. A clean and tidy work environment is maintained
    5. No delays are caused as a result of poor planning and failure to identify problems
    6. Reports and records are accurate and clear
    7. Applicable health, safety and environmental procedures are adhered to
    8. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Effect of moisture, heat, etc. on materials
  • Steps to take to limit waste
  • Importance of batch numbers and labelling
  • Implications of supplying incorrect materials
  • Effects of materials on workers and the environment
  • The importance of correct materials handling to the production process
  • Reasons for delays and problems encountered
  • Implications of delays for the production process
  • The importance of continuously checking the quality of work against the requirements of the job
  • Implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the tasks 
    		•


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    My assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assurance who has jurisdiction over this field of learning. My assessor will be accredited and have a technical qualification in this learning area.

    I can be assessed in the language of my choice although if I have to report incidents or conditions to someone else, I will be assessed on my ability to report in the language commonly used in my working environment
    I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace.
    I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification. 

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    1. Names and functions of:
  • Types of materials (e.g. additives, reinforcing agents, processing aids, density modifiers, fillers, extenders, curatives, process oils), grades, modifications
  • Locations
  • Expiry dates of materials (where applicable)
  • Material preparation tools and equipment

    2. Purpose of:
  • Performing equipment inspections
  • Material preparation and conditioning
  • Following material preparation schedules (e.g. filters, curatives, process oils)
  • Documents related to materials
  • Different grades or types of materials
  • Additives, mixes, compounds
  • Properties of materials (e.g. flammability, reaction with water)
  • Storage and transport requirements of materials
  • Material labelling

    3. Attributes, descriptions, characteristics & properties:
  • Range of materials consumed in production process (e.g. flammability, reaction with water)
  • Thermal, chemical, optical, physical characteristics of materials
  • Changes in material`s appearance related to contamination, degradation and decomposition / shelf life

    4. Sensory cues:
  • Sensory cues (what I see, hear, smell, feel) utilised for identifying quality of material and process

    5. Processes and events, causes and effects, implications of:
  • Impact of additives on process, properties and end-product performance
  • Implications of not preparing material to specification
  • Short and long term implications of wrong mixes and incorrect additive levels
  • Fire
  • Labelling
  • Counting, weighing, measuring
  • Effects of poor transport and storage
  • Effects of atmospheric conditions
  • Impact on safety, health and the environment of poor practices

    6. Procedures and techniques:
  • Calculating amounts (percentage, ratios, parts per hundred)
  • For mixing materials
  • Laying out of materials
  • For storage
  • For sorting
  • For arranging
  • For handling
  • Determining stock levels
  • For minimising wastage
  • Identifying problems

    7. Regulations, legislation, agreements, policies, standards:
  • Applicable safety, health and environmental protection legislation
  • Applicable company policies and procedures

    8. Theory: rules, principles, laws:
  • Formulations (ratios, percentage, parts per hundred)
  • Changes of state
  • Degradation and decomposition
  • Mass, volume, density, width, thickness
  • Mixtures, compounds
  • Units of measure
  • Principles related to material properties

    9. Relationships, systems:
  • Relationship between prepared materials and the production process
  • Relationship between environmental conditions and materials
  • Relationship between materials, machinery and product
  • Relationship of additives to preparation, process, end product performance 
    		•

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems:
  • Related to the preparation and mixing of materials. 
    		•

    UNIT STANDARD CCFO WORKING 
    Work effectively with others:
  • Interact with colleagues and team members in order to prepare materials for production. 
    		•

    UNIT STANDARD CCFO ORGANISING 
    Organise and manage myself and my activities:
  • Apply the correct procedures and techniques for preparing materials for production.
  • Manage resources and my time. 
    		•

    UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information:
  • Interpret information from job instructions to prepare materials.
  • Make decisions based on that information. 
    		•

    UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively:
  • Report levels of material stock and usage. 
    		•

    UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically:
  • Process formulae and recipes.
  • Use mixing, measuring and testing equipment. 
    		•

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems:
  • Understand and explain the relationship between additives, materials, machinery and product end-performance
  • Relate the process I am involved in to the broader manufacturing process
  • Justify my actions as appropriate 
    		•

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    This unit standard can be contextualized for the Polymer Composite Fabrication Environment. 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Core  23258   National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered"     		 2011-02-16  MERSETA 
    Elective  79407   National Certificate: Polymer Compound Manufacturing  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered"     		 2023-06-30  MERSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 


    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.