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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Operate and monitor industrial rubber manufacturing equipment 
SAQA US ID UNIT STANDARD TITLE
13173  Operate and monitor industrial rubber manufacturing equipment 
ORIGINATOR
SGB Plastics Manufacturing 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 3  NQF Level 03  20 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 		 2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
Learners who are involved in operating manufacturing equipment in the field of industrial rubber manufacturing require the skills, values and knowledge reflected in this unit standard.

Qualifying learners can transform input material in an industrial rubber manufacturing process into quality product using manufacturing equipment, and are able to keep the manufacturing process within the required operating parameters. They will understand the importance of effective equipment control and how this is achieved. This will include monitoring the industrial rubber manufacturing equipment and process, identifying non-conformances and taking corrective action.

The learning outcomes in this unit standard also contribute to the exit level outcomes required for the National Certificate in Industrial Rubber Manufacturing (Mixing, Extruding, Moulding or Calendaring) (NQF level 3) and related qualifications. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
This unit standard has been designed as part of a progression. It is one of a series of unit standards for producing product in an industrial rubber manufacturing setting.

The credits allocated to this unit standard assume that a learner has already learned to:
  • Prepare materials for rubber production
  • Prepare rubber production equipment 
    		•

    UNIT STANDARD RANGE 
    The ranges as indicated under the specific outcomes determine the scope and level of this unit standard.

    The learner should be able to work with minimal supervision and according to worksite and manufacturer specifications and occupational safety, health and environmental legislation.

    Work is generally, but not exclusively, carried out in a team environment. 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Plan and prepare for activity. 
    OUTCOME RANGE 
    Planning and preparing includes collecting job cards, schedules, determining production requirements and sequencing activities. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 2 
    Prepare work area for production. 
    OUTCOME RANGE 
    Work area preparation includes moving input material for easy access. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 3 
    Operate rubber manufacturing equipment. 
    OUTCOME NOTES 
  • Start up and shut down equipment
  • Load / feed input material
  • Open and close press platens, autoclaves
  • Demould product
  • Maintain the condition of tooling
  • Check equipment while in operation, making minor adjustments where required
  • Care for rubber manufacturing equipment after use 
    		•
    OUTCOME RANGE 
  • Maintaining condition of tooling includes protecting the tooling and the forming surfaces from contamination and damage, cleaning / clearing cooling channels, applying corrosion inhibitors and cleaning agents, removing particles and dust from tooling surfaces and moving components.
  • Servicing tooling includes lubricating, applying release agents, removal of corrosion-inhibiting coatings, materials, particles, oil and moisture. 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 4 
    Monitor materials, equipment and rubber manufacturing process. 
    OUTCOME RANGE 
  • Monitoring includes hourly, per shift and per product inspections of rubber manufacturing materials, equipment and processes.
  • Inspections include visual and dimensional checks on a range of critical rubber production equipment, instruments and components.
  • Production equipment and instruments include pressure and temperature gauges and settings. 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 5 
    Keep production process within operating parameters. 
    OUTCOME RANGE 
    Operational parameters include speeds, weight monitoring, lengths, widths, pressures and temperatures. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 6 
    Liase with process control personnel and maintenance specialists. 
    OUTCOME NOTES 
  • Recognise and report changes and / or deviations while operating
  • Report problems of operation, output, safety, health, environment, quality and risk 
    		•

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 7 
    Apply quality checks. 
    OUTCOME RANGE 
    Quality checks include visual and dimensional inspections and on-line statistical process control. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 8 
    Complete and process all applicable documentation. 
    OUTCOME RANGE 
    Documentation includes control charts and reports. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 9 
    Discuss and explain incidents and problems related to equipment operation. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    SPECIFIC OUTCOME 10 
    Work safely with due care for self, fellow workers, equipment, materials and the environment. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    1. Quality product is manufactured. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 2 
    2. Process is kept within required operating parameters. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 3 
    3. Routine operational checks are made. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed:

    Respond to 'what if' and 'why' questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•

    ASSESSMENT CRITERION 4 
    Results achieved

    1. Quality product is manufactured
    2. Process is kept within required operating parameters
    3. Routine operational checks are made
    4. Records are completed and processed and reports are made

    Indicators

    1. Manufacturing equipment function is controlled to manufacturer specifications
    2. Equipment and manufacturing process is continuously monitored
    3. Minor adjustments are made to equipment where required
    4. Tooling is regularly cleaned to manufacturer specifications using correct cleaning material and lubricants
    5. Production process cycle time meets with company requirements
    6. Scrap, reject and waste is minimised
    7. Problems are identified in a timely manner and reported to appropriate personnel
    8. A clean and tidy work environment is maintained
    9. No delays are caused as a result of poor planning and failure to identify problems
    10. Reports and records are accurate and clear
    11. Applicable health, safety and environmental procedures are adhered to
    12. Appropriate protective equipment is selected and worn / used

    Understanding confirmed

    1. Respond to `what if` and `why` questions related to:
  • Implications of defective equipment
  • Implications of out of spec product
  • Importance of routine monitoring of equipment function and output
  • Reasons for making minor adjustments during rubber manufacturing
  • Continuous improvement
  • Related product quality aspects
  • Reasons for recording production data 
    		•


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    My assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assurance who has jurisdiction over this field of learning. My assessor will be accredited and have a technical qualification in this learning area.

    I can be assessed in the language of my choice although if I have to report incidents or conditions to someone else, I will be assessed on my ability to report in the language commonly used in my working environment.
    I will be assessed in the workplace but I can submit documents, projects, test results and assignments that were not produced in the workplace.

    I can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification. 

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    1. Names & functions of:
  • Product range manufactured
  • Production, inspection and measuring equipment
  • Various controls
  • Cleaning, lubricating, corrosion inhibiting agents
  • Inspections performed
  • Routine operations

    2. Purpose of:
  • Routine monitoring of rubber manufacturing process
  • Making minor operational adjustments
  • Product quality inspections
  • Cleaning, protection and lubricating agents
  • Documents related to manufacturing process

    3. Attributes, descriptions, characteristics & properties:
  • Manufactured product
  • Typical product non-conformances

    4. Sensory cues:
  • Sensory cues (what I see, hear, smell, feel) utilised for identifying problems during operation of rubber manufacturing equipment

    5. Processes and events, causes and effects, implication of:
  • Implications of overlooking product quality
  • Causes and effects of product non-conformances
  • Impact of equipment malfunction on quality product
  • Operational parameters
  • Nature and sequence of operations
  • Implications of not performing routine operations and causing stoppages

    6. Procedures and techniques:
  • Loading / feeding input material
  • Starting / stopping equipment
  • Demoulding product
  • Cleaning and maintenance
  • Emergency procedures
  • Inspecting product quality
  • Monitoring manufacturing process
  • Collecting and reporting on equipment condition

    7. Regulations, legislation, agreements, policies, standards:
  • Applicable safety, health and environmental protection legislation
  • Applicable company policies and procedures

    8. Theory: rules, principles, laws:
  • Applicable scientific principles and techniques, e.g. curing principles, concepts related to the activity e.g. friction, abrasion, torque, moments, oxidisation, corrosion, contamination

    9. Relationships, systems:
  • Relationship between manufacturing equipment, manufacturing process, input material and quality product 
    		•

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems:
  • Related to monitoring rubber manufacturing equipment 
    		•

    UNIT STANDARD CCFO WORKING 
    Work effectively with others:
  • Interact with colleagues and team members in order to operate rubber manufacturing equipment 
    		•

    UNIT STANDARD CCFO ORGANISING 
    Organise and manage myself and my activities:
  • Apply the correct procedures and techniques for operating rubber manufacturing equipment
  • Manage resources and my time 
    		•

    UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information:
  • Interpret information off job instructions to produce required rubber product quantities
  • Make decisions based on that information 
    		•

    UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively:
  • Report equipment functioning and product quality
  • Communicate equipment defects to maintenance specialists 
    		•

    UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically:
  • Use rubber manufacturing equipment to produce quality product 
    		•

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems:
  • Understand and explain the impact of my actions on my upstream and / downstream customers
  • Relate the process I am involved in to the broader manufacturing process
  • Justify my actions as appropriate 
    		•

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    This unit standard can be contextualized for the Polymer Composite Fabrication Environment. 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Core  23258   National Certificate: Industrial Rubber Manufacturing: Mixing OR Extruding OR Moulding OR Calendaring  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered"     		 2011-02-16  MERSETA 
    Elective  79407   National Certificate: Polymer Compound Manufacturing  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered"     		 2023-06-30  MERSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 


    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.