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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Maintain lubricating systems 
SAQA US ID UNIT STANDARD TITLE
13277  Maintain lubricating systems 
ORIGINATOR
SGB Manufacturing and Assembly Processes 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 3  NQF Level 03 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 
2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
Learners in the field of engineering require the skills, values and knowledge reflected in this unit standard.

The learning outcomes in this unit standard also contribute to the exit level outcomes required for the National Certificate in Engineering Fitting (NQF level 3) and related qualifications.

Qualifying learners are able to identify various types of lubricating systems, ascertain the operations of each and inspect, test and repair lubricating systems. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
This unit standard has been designed as part of a progression. It is one of a series of unit standards for machine and equipment maintenance in the engineering area.

The credits allocated to this unit standard assume that a learner has already learned to perform routine maintenance. 

UNIT STANDARD RANGE 
The ranges as indicated under the specific outcomes determine the scope and level of this unit standard.

The learner should be able to work autonomously with minimal supervision and according to worksite and manufacturer specifications and occupational safety, health and environmental legislation.

Work is generally, but not exclusively, carried out in a team environment. 

Specific Outcomes and Assessment Criteria: 

SPECIFIC OUTCOME 1 
Plan and prepare for repairs to lubricating system. 
OUTCOME RANGE 
Lubricating systems include open, closed, immersed, gravity, pressurised and splash 

ASSESSMENT CRITERIA
 

ASSESSMENT CRITERION 1 
1. Site and equipment are prepared for maintenance process. 
ASSESSMENT CRITERION NOTES 
Indicators:

1. Lubricant data is accessed and interpreted
2. Lubrication system is inspected and type identified
3. Information on the system is established from manual(s) and data plate
4. Appropriate lubricants are ascertained from machine / equipment records and manuals
5. Lubricating system is checked for conformance with manufacturer specifications
6. System fault(s) are diagnosed and appropriate corrective action determined
7. Defective parts and / or components are removed without damage to system
8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
9. Lubricating system is tested and conformance with operational specifications are confirmed
10. Machine / equipment records are completed and processed
11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
12. Maintenance process cycle time meets workplace requirements
13. A clean and tidy work environment is maintained
14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
15. Repair report is accurate and clear
16. Applicable health, safety and environmental procedures are adhered to

Understanding confirmed:

Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 2 
    Prepare site and equipment. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 3 
    Inspect and assess lubricating system functioning. 
    OUTCOME RANGE 
    Lubricants include oils, greases (including synthetics) and self-lubricating materials 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 4 
    Rectify lubrication system faults. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 5 
    Check system operation for compliance with operational requirements. 
    OUTCOME RANGE 
  • Operational requirements include volume of lubricating agent.
  • Characteristics include viscosity, additives, origin, flashpoint, usage and operating range / temperature.
  • Principles include characteristics, control of friction and interaction of moving surfaces.
  • Lubricant data includes supplier publications and data sheets.
  • Check includes fluid level, condition, temperature, pressure, consumption and / or loss. 

  • ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 6 
    Record information on work done. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 7 
    Discuss and explain incidents and problems related to maintain the lubrication system. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • SPECIFIC OUTCOME 8 
    Work safely with care for self, fellow workers, machines, equipment, materials and environment. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Site and equipment are prepared for maintenance process. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 2 
    2. Operation of lubrication system is assessed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 3 
    3. Proper system operation is confirmed. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 

  • ASSESSMENT CRITERION 4 
    4. System condition is recorded and reported. 
    ASSESSMENT CRITERION NOTES 
    Indicators:

    1. Lubricant data is accessed and interpreted
    2. Lubrication system is inspected and type identified
    3. Information on the system is established from manual(s) and data plate
    4. Appropriate lubricants are ascertained from machine / equipment records and manuals
    5. Lubricating system is checked for conformance with manufacturer specifications
    6. System fault(s) are diagnosed and appropriate corrective action determined
    7. Defective parts and / or components are removed without damage to system
    8. Replacement parts and / or components are selected, fitted and adjusted to meet operational requirements
    9. Lubricating system is tested and conformance with operational specifications are confirmed
    10. Machine / equipment records are completed and processed
    11. Work is carried out in a safe manner in accordance with schedules and manufacturer specifications
    12. Maintenance process cycle time meets workplace requirements
    13. A clean and tidy work environment is maintained
    14. No delays are caused as a result of poor planning for repairing lubricating system and identifying problems
    15. Repair report is accurate and clear
    16. Applicable health, safety and environmental procedures are adhered to

    Understanding confirmed:

    Respond to 'what if' and 'why' questions covering:
  • Lubricant principles, types and characteristics
  • The maintenance process - sequence, procedures and techniques
  • Mechanical aids used
  • Quality awareness: implications of system repairs that do not comply with operational requirements
  • Applicable maintenance theory
  • Safety
  • Reporting and documentation requirements

    Explain and discuss the implications of not adhering to sequence of activities and operations as described in the specific outcomes and making decisions inappropriate to the task. 


  • UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
    The assessment will be governed by the policies and guidelines of the MERSETA Education and Training Quality Assuror who has jurisdiction over this field of learning. The assessor will (at the very least) be accredited and have a technical qualification in this learning area.

    The learner can be assessed in the language of his/her choice although s/he has to report incidents or conditions to someone else. The learner will be assessed on his/her ability to report in the language commonly used in his/her working environment.

    The learner will be assessed in the workplace but s/he can submit documents, projects, test results and assignments that were not produced in the workplace.

    The learner can be assessed against this unit standard to obtain credits or as part of an integrated assessment for a qualification. 

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    Names & functions of:
  • Lubricating systems and lubrication devices
  • Lubricants
  • Tools and equipment used in repair process
  • Engineering drawings
  • Quality terminology and concepts

    Attributes, descriptions, characteristics & properties:
  • Typical faults and defects
  • End users of system

    Sensory cues:
  • Sensory cues (what I see, hear, smell, feel) utilised for identifying defects and non-conformances

    Purpose of:
  • Preparing site and equipment for repair process
  • Quality checks and procedures
  • Reporting problems

    Processes, events, causes and effects, implications:
  • Implications of non-conformance
  • Causes and responses to common problems
  • Repair sequence and process
  • Implications and consequences of situations such as, e.g. poor quality, using damaged or faulty tools equipment, using poor quality, damaged or faulty equipment in the replacement process, delaying reports about problems in work area

    Procedures and techniques
  • Identifying system defects
  • Removing components / parts
  • Preparing replacement components / parts for installation
  • Components / parts installation techniques
  • Quality checks and procedures
  • Reporting procedures

    Regulations, legislation, agreements, policies, standards
  • Applicable safety, health and environmental protection legislation and standards
  • Applicable company policies and procedures

    Theory: rules, principles, laws
  • Applicable mechanical theory covering the repairs of lubricating systems, e.g. relationship between friction, pressure and speed
  • Applicable mathematical concepts

    Relationships, systems:
  • The relationship of the repaired lubrication system to the production process 


  • Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems:
  • Recognise and respond to non-conforming components / parts 

  • UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team:
  • Interact with colleagues and team members in order to repair lubrication system 

  • UNIT STANDARD CCFO ORGANISING 
    Organise and manage my activities and myself:
  • According to procedures, following regular, consistent methodical work patterns
  • Manage resources and my time 

  • UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information:
  • Collect sensory and numeric information from the repair process
  • Classify the information and identify deviations from the norm 

  • UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively:
  • Record outputs and incidents 

  • UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically:
  • Understand and explain mechanical theory relevant to the repair process 

  • UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems:
  • Understand and explain the purpose of repairing lubricating systems to the production process
  • Justify my actions as appropriate 

  • REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Core  58288   National Certificate: Electro-Mechanics  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 
    Core  59669   National Certificate: Mechanical Engineering: Fitting  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  As per Learning Programmes recorded against this Qual 
    Core  23274   National Certificate: Mechanical Engineering: Fitting  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2008-06-25  MERSETA 
    Core  23255   National Certificate: Mechanical Engineering: Fitting and Machining  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  MERSETA 
    Core  49646   Further Education and Training Certificate: Manufacturing Technical Maintenance  Level 4  NQF Level 04  Passed the End Date -
    Status was "Reregistered" 
    2023-06-30  AgriSETA 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    1. ADCORP TECHNICAL TRAINING (PTY) LTD 
    2. ALLOYS HEAD OFFICE 
    3. ANGLO PLATINUM - ENGINEERING SKILLS TRAINING CENTRE 
    4. COLLIERY TRAINING COLLEGE (PTY) LTD 
    5. FOSKOR (PTY) LTD 
    6. KUMBA IRON ORE (SISHEN) 
    7. PALABORA COPPER (PTY) LTD 
    8. SASOL GLOBAL LEARNING 
    9. SIBANYE GOLD ACADEMY PROPRIETARY LIMITED 



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