SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Control a converting process in a metallurgical plant 
SAQA US ID UNIT STANDARD TITLE
259725  Control a converting process in a metallurgical plant 
ORIGINATOR
SGB Manufacturing and Assembly Processes 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Fabrication and Extraction 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 4  NQF Level 04  25 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 		 2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
This unit standard will be useful to people who are responsible for controlling a converting process in a metallurgical plant.

People credited with this unit standard are able to:
  • Demonstrate knowledge relating to the controlling of a converting process.
  • Demonstrate knowledge relating to operation of a converting process.
  • Control a Converting process.
  • Complete the duties pertaining to the controlling of a converting process. 
    		•

    LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    It is assumed that learners are already competent in:
  • Communication and Mathematical literacy at NQF Level 3. 
    		•

    UNIT STANDARD RANGE 
    N/A 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Demonstrate knowledge relating to the controlling of a converting process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The occupational safety and health and risk management requirements, and the consequences of non-compliance, are explained in terms of specified requirements. 

    ASSESSMENT CRITERION 2 
    The importance of controlling a converting process is explained in terms of achieving specified production requirements and up and down stream operational requirements. 

    ASSESSMENT CRITERION 3 
    The emergency procedures pertaining to a converting process are explained in terms of specified requirements. 

    ASSESSMENT CRITERION 4 
    The communication requirements pertaining to a converting process and the consequences of non-compliance are explained in terms of legal and operational requirements. 

    SPECIFIC OUTCOME 2 
    Demonstrate knowledge relating to the operation of a converting process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    The process flow and interlock systems of a converting process are explained in accordance with specified requirements. 

    ASSESSMENT CRITERION 2 
    The standard operating procedures of a converting process are explained in accordance with standard task procedures. 

    ASSESSMENT CRITERION 3 
    The operating parameters and control methods and the consequences of not adhering to these are explained in terms of legal and operational requirements. 

    ASSESSMENT CRITERION 4 
    The factors affecting the optimum performance of a converting process are explained in accordance with operational requirements. 

    ASSESSMENT CRITERION 5 
    The principles pertaining to a converting process are explained in terms of operational requirements. 

    ASSESSMENT CRITERION 6 
    The actions to be taken should sub-standard conditions and problems be encountered, are explained in terms of legal and operational requirements. 

    SPECIFIC OUTCOME 3 
    Control a Converting process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Human resources are supervised in accordance with prescribed practices. 

    ASSESSMENT CRITERION 2 
    The converting system is inspected in accordance with standard task procedures. 
    ASSESSMENT CRITERION RANGE 
    Inspection must include:
  • Availability and use of personal protective equipment and safety equipment.
  • availability and use of tools and equipment.
  • condition of safety devices and adherence to safety requirements.
  • availability and the utilisation of process equipment and consumables.
  • the present status of the process.
  • potential hazards and risks.
  • potential security risks or breaches.
     
    		•

    ASSESSMENT CRITERION 3 
    The converting process is monitored, controlled and optimised in accordance with standard task procedures. 

    ASSESSMENT CRITERION 4 
    Safe and optimum production is facilitated through effective communication. 

    ASSESSMENT CRITERION 5 
    Work related hazards and associated risks are dealt with in accordance with recommendations as set out in the applicable risk assessment. 

    ASSESSMENT CRITERION 6 
    The standard operating procedures are ensured in accordance with standard task procedures. 

    ASSESSMENT CRITERION 7 
    Security requirements pertaining to a converting process are met in accordance with legal and operational requirements. 

    ASSESSMENT CRITERION 8 
    Problems encountered are dealt with in accordance with operational requirements. 

    ASSESSMENT CRITERION 9 
    Occupational safety and health procedures towards self and others are maintained in accordance with specified requirements. 

    ASSESSMENT CRITERION 10 
    The converting process is operated in accordance with the environmental policy and relevant legislation. 

    SPECIFIC OUTCOME 4 
    Complete the duties pertaining to the controlling of a converting process. 

    ASSESSMENT CRITERIA     

    ASSESSMENT CRITERION 1 
    Good housekeeping practices are ensured in accordance with plant policy. 

    ASSESSMENT CRITERION 2 
    Reporting and data-recording requirements are met in accordance with legal and operational requirements. 

    ASSESSMENT CRITERION 3 
    The planning and monitoring of maintenance is conducted in accordance with plant instructions. 

    ASSESSMENT CRITERION 4 
    The plant is prepared for maintenance and the equipment locked out in accordance with standard task procedures. 

    ASSESSMENT CRITERION 5 
    Occupational safety and health procedures towards self and others are maintained in accordance with specified requirements. 


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
  • Anyone assessing a learner or moderating the assessment of a learner against the qualification must be registered as an assessor with the relevant Education, Training, Quality, Assurance (ETQA) Body, or with an ETQA that has a Memorandum of Understanding with the relevant ETQA.
  • Any institution offering learning that will enable the achievement of this qualification must be accredited as a provider with the relevant Education, Training, Quality, Assurance (ETQA) Body, or with an ETQA that has a Memorandum of Understanding with the relevant ETQA.
  • Assessment and moderation of assessment will be overseen by the relevant Education, Training, Quality, Assurance (ETQA) Body, or by an ETQA that has a Memorandum of Understanding with the relevant ETQA, according to the ETQA's policies and guidelines for assessment and moderation.
  • Moderation must include both internal and external moderation of assessments, unless ETQA policies specify otherwise. Moderation should also encompass achievement of the competence described in the associated unit standards.
  • Anyone wishing to be assessed against this qualification may apply to be assessed by any assessment agency, assessor or provider institution that is accredited by the relevant ETQA. 
    		•

    UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    The following embedded knowledge will be assessed in an integrated way in the context of the unit standard.

    Knowledge related to controlling a conversion process in a metalurgical plant:
  • The importance of controlling a converting process.
  • The process flow and interlock systems.
  • The standard operating procedures.
  • The specified operating parameters and control methods.

    Critical factors relating to the controlling of a converting process:
  • Legal and specified requirements.
  • Achieving specified production requirements.
  • Risk Assessment procedures and actions.
  • Identify the principal components and explain the specification and their functions.
  • Specified communication requirements.
  • Elementary principles of the process.

    Processes and events:
  • Preparation.
  • Examination.
  • Metal recovery.
  • Monitor and control.

    Causes and effects (Safety and Health):
  • Use of personal protective equipment.
  • Use of tools and equipment.
  • Workplace hazards and associated risks.
  • Housekeeping.

    Procedures and techniques:
  • Methods of collecting, analysing, organising, summarising and presenting data.
  • Fault finding and corrective techniques.
  • Handling procedure and controls.

    Regulations, legislation, agreements, policies and standards:
  • Safety, health and environmental legislation and regulations.
  • Quality policies, standards and agreements. 
    		•

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems and make decisions using critical and creative thinking.

    Note:
  • The learner is able to monitor plant and process cofditions, identify anomalies and non-conformances and take appropriate action to resolve the issue with regards to controlling a conversion process in a metallurgical plant. 
    		•

    UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team, group, organisation or community.

    Note:
  • The learner contributes effectively to teamwork in the metals production process. 
    		•

    UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information.

    Note:
  • The learner demonstrates the ability to constantly monitor plant and process conditions, record information effectively and accurately. 
    		•

    UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically, thus showing responsibility towards the environment and health of others.

    Note:
  • The learner interacts confidently with the technology which is used to monitor and control conditions in the metals production plant. 
    		•

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems by recognising that problem-solving contexts do not exist in isolation.

    Note:
  • The learner understands the synergy between upstream, downstream and parallel processes, and his/her own role with regards to controlling a conversion process in a metallurgical plant. 
    		•

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    REREGISTRATION HISTORY 
    As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

    UNIT STANDARD NOTES 
    Terminology:

    Specified Requirements include legal and site specific requirements and are contained in one or more of the following documents:

    Legal:
  • Relevant Acts: e.g. Mine Health & Safety Act, 1996 (Act no 29/1996), and Minerals Act and Regulations, 1991 (Act no 50/1991).
  • Mandatory Codes of Practice.
  • SANS and other relevant Standards.
  • Chief Inspector of Mines' Directives.

    Site-Specific:
  • Hazard Identification and Risk Assessments (HIRA).
  • Occupational Health and Safety Risk Management Programme.
  • Managerial Instructions.
  • Mine Standard Procedures.
  • List of Recorded OH&S Risks.
  • Working Guides.
  • Equipment and Materials Specifications. 
    		•

    QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Elective  64209   Further Education and Training Certificate: Metals Production  Level 4  NQF Level 04  Passed the End Date -
    Status was "Reregistered"     		 2023-06-30  As per Learning Programmes recorded against this Qual 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 


    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.