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SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD: 

Describe lubrication methods and applications associated with process plants 
SAQA US ID UNIT STANDARD TITLE
10582  Describe lubrication methods and applications associated with process plants 
ORIGINATOR
SGB Power Plant Operations 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 3  NQF Level 03 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Reregistered  2018-07-01  2023-06-30  SAQA 06120/18 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2024-06-30   2027-06-30  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
A person credited with this unit standard will be able to demonstrate knowledge of lubrication theories and applications, explain lubricant conditioning methods, explain typical lubrication system configurations and describe safety precautions associated with lubrication. 

LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
Exposure to Process Plant Configuration. 

UNIT STANDARD RANGE 
All types of lubrication methods and applications used in the industrial process environment.
See range statements in the specific outcomes. 

Specific Outcomes and Assessment Criteria: 

SPECIFIC OUTCOME 1 
Demonstrate knowledge of lubrication theories and applications. 

ASSESSMENT CRITERIA
 

ASSESSMENT CRITERION 1 
1. Lubrication methods defined. 
ASSESSMENT CRITERION RANGE 
Forced, drip, gravity, grease, ring, self lubricated, splash.
 

ASSESSMENT CRITERION 2 
2. Properties of lubricants described. 
ASSESSMENT CRITERION RANGE 
Viscosity, pour points, flash points, fire points, carbonisation.
 

ASSESSMENT CRITERION 3 
3. Typical application theories described. 
ASSESSMENT CRITERION RANGE 
Process plant applications.
 

ASSESSMENT CRITERION 4 
4. Purpose of lubrication known and understood. 

ASSESSMENT CRITERION 5 
5. Oil classifications defined. 
ASSESSMENT CRITERION RANGE 
Solids, semi-solids and liquid, grading and labelling.
 

SPECIFIC OUTCOME 2 
Explain lubricant conditioning methods. 

ASSESSMENT CRITERIA
 

ASSESSMENT CRITERION 1 
1. Purification methods defined. 
ASSESSMENT CRITERION RANGE 
Centrifuges, filters, coalesces, magnets, strainers, oil settling.
 

ASSESSMENT CRITERION 2 
2. Lubricant additive applications are known and understood. 
ASSESSMENT CRITERION RANGE 
Rust prevention, anti freeze, oxidation, bacterial contamination, viscosity control, anti foam.
 

ASSESSMENT CRITERION 3 
3. Sampling methods are known and understood. 

SPECIFIC OUTCOME 3 
Explain typical lubrication system configurations. 

ASSESSMENT CRITERIA
 

ASSESSMENT CRITERION 1 
1. Forced lubrication explained. 
ASSESSMENT CRITERION RANGE 
Filters, pumps, oil tanks, strainers, sight glasses, flow meters, piping, relief valves, flow control, coolers, heaters, measurement devices, pressure control, temperature control.
 

ASSESSMENT CRITERION 2 
2. Grease lubrication systems described. 
ASSESSMENT CRITERION RANGE 
Mechanical and pressurized.
 

ASSESSMENT CRITERION 3 
3. Splash and ring lubrication systems illustrated. 

ASSESSMENT CRITERION 4 
4. Drip and gravity feed systems explained. 

SPECIFIC OUTCOME 4 
Describe safety precautions associated with lubrication. 

ASSESSMENT CRITERIA
 

ASSESSMENT CRITERION 1 
1. Storage methods described. 
ASSESSMENT CRITERION RANGE 
Ventilation, stacking, fire protection, identification.
 

ASSESSMENT CRITERION 2 
2. Safe handling methods identified. 
ASSESSMENT CRITERION RANGE 
Personal protective equipment, transportation, operating practices.
 

ASSESSMENT CRITERION 3 
3. Safety precautions and corrective actions defined. 
ASSESSMENT CRITERION RANGE 
Oil spillages, oil leaks, fire hazards, environmental impact, personal.
 


UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
According to SAQA requirements.

Moderation: Standard Generating Group Fossil Power Plant Operations-Technical Group. 

UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
Understanding of technical concepts, theories and applications related to lubrication associated with process plants. 

UNIT STANDARD DEVELOPMENTAL OUTCOME 
N/A 

UNIT STANDARD LINKAGES 
N/A 


Critical Cross-field Outcomes (CCFO): 

UNIT STANDARD CCFO IDENTIFYING 
Identifying & solving problems in which responses display that responsible decisions using critical and creative thinking have been made. 

UNIT STANDARD CCFO WORKING 
Working effectively with others as a member of a team, group, organization, and community. 

UNIT STANDARD CCFO ORGANISING 
Organising and managing oneself and one`s activities responsibly and effectively. 

UNIT STANDARD CCFO COLLECTING 
Collecting, analysing, organizing and critically evaluating information. 

UNIT STANDARD CCFO COMMUNICATING 
Communicating effectively using visual, mathematical and/or language skills in the modes of oral and/or written persuasion. 

UNIT STANDARD CCFO SCIENCE 
Using science and technology effectively and critically, showing responsibility towards the environment and health of others. 

UNIT STANDARD CCFO DEMONSTRATING 
Demonstrating an understanding of the world as a set of related systems by recognizing that problem-solving contexts do not exist in isolation. 

UNIT STANDARD CCFO CONTRIBUTING 
Contributing to the full personal development of each learner and the social and economic development of the society at large, by making it the underlying intention of any programme of learning to make an individual aware of the importance of:
a. Reflecting on and exploring a variety of strategies to learn more effectively.
b. Participating as responsible citizens in the life of local, national and global communities.
c. Being culturally and aesthetically sensitive across a range of social contexts.
d. Exploring education and career opportunities.
e. Developing entrepreneurial opportunities. 

UNIT STANDARD ASSESSOR CRITERIA 
N/A 

REREGISTRATION HISTORY 
As per the SAQA Board decision/s at that time, this unit standard was Reregistered in 2012; 2015. 

UNIT STANDARD NOTES 
Occupational Role: Process Plant Operator. 

QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
  ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
Core  35941   National Certificate: Pulp and paper Manufacturing  Level 2  NQF Level 02  Passed the End Date -
Status was "Registered" 
2007-02-11  Was FPMSETA until Last Date for Achievement 
Core  23677   National Certificate: Power Plant Auxiliary Systems Operation  Level 3  NQF Level 03  Passed the End Date -
Status was "Reregistered" 
2009-02-18  Was EWSETA until Last Date for Achievement 
Core  61549   National Certificate: Power Plant Auxiliary Systems Operations  Level 3  NQF Level 03  Reregistered  2023-06-30  EWSETA 
Elective  79666   National Certificate: Metal and Engineering Manufacturing Processes  Level 3  NQF Level 03  Reregistered  2023-06-30  MERSETA 


PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
 
1. BPC HR Solutions (PRETORIA) (TP) 
2. College of Production Technology 
3. CREATIVE FOUNDATION TRAINING 
4. DEE K LOGISTICS 
5. ESKOM DRANKENSBURG PUMP STORAGE (PEAKING) 
6. ESKOM DUVHA POWER STATION - OPERATIONS 
7. ESKOM INGULA PUMP STORAGE SCHEME (PEAKING) 
8. ESKOM KRIEL POWER STATION OPERATIONS TRAINING 
9. Golden Era Group of Companies 
10. Izizwe Training Centre (Pty) Ltd T/A Simtech Training (NORTHDENE) (TP) 
11. MONDI GTU 
12. PERSEVCON CONSTRUCTION PTY LTD 
13. Russ Projects T/A Academy Workplace Development (AWD) (HARRIETDALE) (T 
14. SSS Sheet Metal Work cc T/A Sheetech SA (DURBAN) (TP) 
15. THE NEW RECLAMATION GROUP (PTY) LTD (Prospecton) (TP) 
16. Toyota Academy Toyota SA Motors (Pty) Ltd (ISIPINGO) (TP) 
17. Wilbat Projects 148 (Pty) Ltd (ISIPINGO) (TP) 
18. WISPECO ALUMINIUM (Alrode)(Project Site NVC)(TP) 



All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.