All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |
SOUTH AFRICAN QUALIFICATIONS AUTHORITY |
REGISTERED QUALIFICATION THAT HAS PASSED THE END DATE: |
National Certificate: Automotive Manufacturing and Assembly |
SAQA QUAL ID | QUALIFICATION TITLE | |||
65809 | National Certificate: Automotive Manufacturing and Assembly | |||
ORIGINATOR | ||||
SGB Vehicle Maintenance | ||||
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY | NQF SUB-FRAMEWORK | |||
MERSETA - Manufacturing, Engineering and Related Services Education and Training Authority | OQSF - Occupational Qualifications Sub-framework | |||
QUALIFICATION TYPE | FIELD | SUBFIELD | ||
National Certificate | Field 06 - Manufacturing, Engineering and Technology | Manufacturing and Assembly | ||
ABET BAND | MINIMUM CREDITS | PRE-2009 NQF LEVEL | NQF LEVEL | QUAL CLASS |
Undefined | 135 | Level 2 | NQF Level 02 | Regular-Unit Stds Based |
REGISTRATION STATUS | SAQA DECISION NUMBER | REGISTRATION START DATE | REGISTRATION END DATE | |
Passed the End Date - Status was "Reregistered" |
SAQA 9999/99 | 2018-07-01 | 2023-06-30 | |
LAST DATE FOR ENROLMENT | LAST DATE FOR ACHIEVEMENT | |||
2026-06-30 | 2029-06-30 |
In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise. |
This qualification does not replace any other qualification and is not replaced by any other qualification. |
PURPOSE AND RATIONALE OF THE QUALIFICATION |
Purpose:
The purpose of the qualification is to provide learners, training providers and employers with the standards and the range of learning required to work effectively in the automotive manufacturing environment and manufacture vehicles to the international standards required by purchasers of new vehicles. The primary skill that is recognised in this qualification is the ability to apply the theory behind automotive manufacturing to achieve a flexible operator in the motor industry who is able to work as part of a team to assemble a new vehicle on a production line. This qualification has been designed to accommodate learners from various areas of vehicle manufacturing and to include skills relevant to different automotive manufacturers. This qualification has a generic core section and provides an avenue for learners to specialise in one of the following 4 specialisation areas: Training and assessment will be contextualised to the specialisation area of the learner, and the learner will be required to prove competence in the specialisation area enrolled in. Additional skills required in Logistics, Administration, Quality Assurance and Technical Non-Production areas are not included in this qualification, but these skills could be covered through generic qualifications and/or unit standards that are already in existence. This qualification is the foundational qualification for a vehicle manufacturer and learners will be able to build on this qualification to achieve higher levels of vehicle manufacturing in the specialisation area selected. After achieving this qualification learners will be able to: Rationale: The Automotive Manufacturing Industry Certificate (AMIC) has been the benchmark for vehicle manufacturers in South Africa for many years, but this certificate has not been aligned to unit standards. This has meant that learners who have gone through the learning process have achieved valuable skills, but have not received any form of recognition for these skills. Various interventions have been entered into over the years to try and align the AMIC programme with SAQA unit standards and qualifications, but it was found that the AMIC programme was more complex than a SAQA qualification and covered various unrelated areas. This difficulty has been addressed by focusing achievement of this qualification on the essential elements of vehicle manufacturing and allowing manufacturers to choose additional existing courses for their learners in more generic areas such as logistics, administration, quality assurance and technical non-production. This means that a qualification can now be developed to give recognition for all people who work in a vehicle manufacturing plant in any of the areas identified as a specialisation for this qualification. This qualification recognises the skills, knowledge and values relevant in the workplace and will cater for learners who: This is the first qualification that provides recognition for vehicle manufacturers who work as part of the vehicle production line, and candidates may continue learning to a higher level within the selected specialisation area. People who have achieved the skills and knowledge outlined in this qualification are normally employed in one of the following areas in vehicle manufacturing: It also provides learners who have gained relevant experience in the workplace with an opportunity to obtain credits through an RPL process. |
LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING |
Learners registering for this qualification should already have achieved a General Education and Training Certificate at NQF Level 1or equivalent.
If the learner does not already have such a qualification, learning in preparation for this qualification should include: Recognition of Prior Learning: The structure of this qualification makes the Recognition of Prior Learning possible if the learner is able to demonstrate competence in the knowledge, skills, values and attitudes implicit in this Qualification. Recognition of Prior Learning will be done by means of an Integrated Assessment as mentioned in the previous paragraph. This Recognition of Prior Learning may allow: All recognition of Prior Learning is subject to quality assurance by the relevant accredited Education and Training Quality Assurance Body (ETQA) and must be conducted by a registered workplace assessor. Identified outcomes may have been acquired in a range of economic sectors and these will be considered as appropriate where the candidate provides evidence of the applicability of that learning to this qualification. Access to the Qualification: This qualification is open for anyone who wishes to pursue a career in vehicle manufacturing, but prior achievement of the "Learning Assumed to be in Place" would facilitate an easier progression into learning programmes to address the outcomes of this qualification. |
RECOGNISE PREVIOUS LEARNING? |
Y |
QUALIFICATION RULES |
The core unit standards identified are applicable across the entire range of specialisation areas applicable to this qualification. Specific unit standards that are required for certain specialisation areas have been identified and listed below. Rules of combination for this qualification are as follows:
> ID 119753: Perform basic welding/joining of metals; NQF Level 2; 8 Credits. > ID 262709: Fit and remove doors and panels to a body shell; NQF Level 2; 6 Credits. > ID 260158: Apply sealers and cavity fillers on vehicles; NQF Level 2; 4 Credits. > ID 15123: Select and use vehicle lifting equipment; NQF Level 2; NQF Level 3 Credits. > ID 262711: Prepare metal panels for finishing; NQF Level 3; 12 Credits. > ID 12481: Sling loads; NQF Level 2; 4 Credits. > ID 262714: Test welded joints; NQF Level 3; 6 Credits. Total = 43. > ID 260158: Apply sealers and cavity fillers on vehicles; NQF Level 2; 4 Credits. > ID 260159: Polish automotive painted panels; NQF Level 2; 6 Credits. > ID 119740: Identify the various types of paint, primers, material and their uses; NQF Level 2; 4 Credits. > ID 119734: Perform surface preparation on a body panel; NQF Level 2; 8 Credits. > ID 119742: Perform masking and de-masking on a vehicle; NQF Level 2; 8 Credits. > ID 119737: Perform basic spray painting; NQF Level 2; 10 Credits. > ID 260160: Maintain spray painting equipment; NQF Level 2; 4 Credits. > ID 262733: Remove and fit automobile components; NQF Level 2; 12 Credits. > ID 244110: Conduct paintless dent removal; NQF Level 3; 9 Credits. Total = 65 Credits. > ID 253440: Assemble mechanical components; NQF Level 2; 12 Credits. > ID 9877: Assemble components; NQF Level 2; 12 Credits. > ID 262733: Remove and fit automobile components; NQF Level 2; 12 Credits. > ID 12211: Build basic auto electrical circuits; NQF Level 2; 16 Credits. > ID 15123: Select and use vehicle lifting equipment; NQF Level 2; NQF Level 3 Credits. > ID 244056: Understand the fundamentals of engine technology; NQF Level 3; 4 Credits. > ID 260158: Apply sealers and cavity fillers on vehicles; NQF Level 2; 4 Credits. > ID 244686: Demonstrate understanding of the principles of fluid power; NQF Level 2; 6 Credits. > ID 13219: Maintain static seals in machines and/or equipment; NQF Level 2; 4 Credits. > ID 262716: Operate fluid filling machines; NQF Level 2 Credits. > ID 262725: Test vehicle for compliance to manufacturer specifications; NQF Level 3; 4 Credits. Total = 79 Credits. > ID 243014: Operate and monitor computerised numerically controlled (CNC) machining equipment; NQF Level 2; 16 Credits. > ID 244056: Understand the fundamentals of engine technology; NQF Level 3; 4 Credits. > ID 13219: Maintain static seals in machines and/or equipment; NQF Level 2; 4 Credits. > ID 12219: Select, use and care for engineering power tools; NQF Level 2; 6 Credits. > ID 9878: Complete post-production and finishing operations; NQF Level 2; 12 Credits. > ID 244338: Operate a production process; NQF Level 2; 15 Credits. Total = 57 Credits. |
EXIT LEVEL OUTCOMES |
1. Demonstrate understanding of how a vehicle is manufactured.
2. Communicate with peers and supervisors in an automotive manufacturing context. 3. Use and maintain automotive workshop tools and equipment. 4. Add value to the production of a motor vehicle in a specialised area. Critical Cross-Field Outcomes: This qualification addresses the following critical cross-field outcomes, as detailed in the unit standards: Identify and solve problems and make decisions using critical and creative thinking. Note: Work effectively with others as a member of a team, group, organisation or community. Note: Organise and manage themselves and their activities responsibly and effectively. Note: Collect, analyse, organise and critically evaluate information. Note: Communicate effectively, using visual, mathematical and/or language skills in the modes of oral and/or written presentations. Note: Use science and technology effectively and critically, showing responsibility towards the environment and health of others. Note: Demonstrate an understanding of the world as a set of related systems by recognising that problem-solving contexts do not exist in isolation. Note: |
ASSOCIATED ASSESSMENT CRITERIA |
Associated Assessment Criteria for Exit Level Outcome 1:
1.1 The process of manufacture is described for the entire vehicle in accordance with specific manufacturer processes. 1.2 The operation of a production line is described in terms of the process of completing specific functions. 1.3 Differences in vehicles that can be incorporated on the same production line are identified and explained in terms of system changes required. 1.4 The benefits of working on a production line are contrasted to manufacturing vehicles one-by-one. 1.5 The importance of ensuring adequate supply of raw materials for production is described in terms of the consequences to production if resources are depleted. 1.6 The process for checking quality of workmanship is described in accordance with manufacturer specifications. Associated Assessment Criteria for Exit Level Outcome 2: 2.1 Oral communication is maintained and adapted as required to promote effective interaction in the work context. 2.2 Terminology used is appropriate to the situation and in accordance with normal workplace usage. 2.3 Information related to work tasks is accessed and interpreted from a range of written and oral sources to ensure that work requirements are understood. 2.4 Communication is clear and unambiguous and at an appropriate level for designated target audiences. 2.5 Information communicated is accurate and conveyed in accordance with acceptable timeframes. 2.6 Communication is effective, regular and ongoing. Associated Assessment Criteria for Exit Level Outcome 3: 3.1 Tools and equipment are selected and used in accordance with their design and are appropriate for the task at hand. 3.2 Tools and equipment required for the scope of work are sourced from available supplies. 3.3 Tools and equipment are checked for condition prior to use. 3.4 Faulty tools are identified and corrective action is taken in accordance with workplace procedures. Range: 3.5 Tools and equipment are used according to manufacturer operating guidelines. Associated Assessment Criteria for Exit Level Outcome 4: 4.1 The functions performed within a specialised area are described in accordance with manufacturer operating requirements. 4.2 Specific functions are performed in accordance with workplace requirements. 4.3 Consequences of not completing specific functions to acceptable quality and within agreed timeframes are explained in terms of the impact on the production line. 4.4 Tools, equipment and machinery are used according to manufacturer operating guidelines. 4.5 Potential problems in production are recognised and responded to in a manner that ensures optimal production. 4.6 Minor adjustments to production systems are made according to workplace and manufacturer requirements. 4.7 Work is conducted with due consideration for other team members and overall productivity. 4.8 Work conducted is reported on in accordance with workplace procedures. Integrated Assessment: Because assessment practices must be open, transparent, fair, valid, and reliable and ensure that no learner is disadvantaged in any way whatsoever, an integrated assessment approach is incorporated into the Qualification. Learning, teaching and assessment are inextricably linked. Whenever possible, the assessment of knowledge, skills, attitudes and values shown in the exit level outcomes should be integrated. A variety of methods must be used in assessment tools and activities must be appropriate to the context in which the learner is working. Where it is not possible to assess the learner in the workplace or on-the-job, simulations, case studies, role-plays and other similar techniques should be used to provide a context appropriate to the assessment. The term 'Integrated Assessment' implies that theoretical and practical components should be assessed together. During integrated assessments the assessor should make use of formative and summative assessment methods and assess combinations of practical, applied, foundational and reflective competencies. Assessors should assess and give credit for the evidence of learning that has already been acquired through formal, informal and non-formal learning and work experience. Assessment should ensure that all outcomes, embedded knowledge and critical cross-field outcomes are assessed. The assessment of the critical cross-field outcomes should be integrated with the assessment of specific outcomes and embedded knowledge. |
INTERNATIONAL COMPARABILITY |
This qualification has been designed to specifically cater for the unique needs of the South African vehicle manufacturers and is at a level below that which most other countries provide training at. The countries looked at for international comparability include Japan, Germany, Thailand, England, Spain, Mexico, Turkey, United States of America and Brazil.
South Africa has adopted a much more labour intensive approach to manufacturing vehicles in order to provide jobs and meet economic requirements. Each of the above countries use skilled artisans to manufacture vehicles, and focus on advanced technology and robotics more than the South African manufacturers. These countries also only employ qualified people in the manufacturing plant, whereas South Africa employs unskilled labour that can be trained to this qualification in a manner that integrates learning and work. Where additional training is required in the other countries, training is conducted off the production line, whereas the training in South Africa is conducted in the plant. Elements of the Institute of Motor Industry (IMI) in the UK have been used in benchmarking best practice procedures in some of the unit standards used in this qualification. The NVQ qualifications offered in the UK cover all the same objectives of this qualification but at a higher level of complexity. The qualifications are offered as an internship wherein the learner enrols with a college or training centre for the theoretical component, and achieves the practical component in-house. The qualifications are all based on specific levels of performance, and lead to progressive levels of complexity, but are identified as separate qualifications. The learning towards these qualifications is offered through long-term learner-employer relationships, with short-term stints at a training centre. Qualification titles in the UK include: The qualifications offered in Germany are also vocational qualifications with theoretical components being achieved through a specified period at a training centre. The qualifications are aimed at achieving complete competence in all aspects of vehicle manufacturing through a progressive series of qualifications and includes mechanical, electrical and coach works. The training programmes are progressive qualifications of one-year duration each and include ongoing training through workbooks in which the trainee is required to complete evidence of understanding for each month of the registered year of learning. Germany has a requirement that competent people be licensed to operate under the meister (master craftsman) programme, and this licence is valid for a period of two years. The qualification titles offered in Germany include: America uses a system of specialisation areas, with a master technician being identified as a person who is competent in all areas and will be able to assemble any part of a vehicle. The learning is conducted through apprenticeships and has specialisation areas for engine technicians, transmission technicians, steering and suspension technicians, brake technicians, electrical system technicians, heating and air-conditioning technicians, driveability and performance technicians and lubrication technicians. Other African countries do not have full manufacturing plants, but import semi knocked down units that are then assembled by trained operators without a formal qualification. It is anticipated that this qualification will have a strong appeal within the African market and will provide qualifications for people that would otherwise be unrecognised for their skills and knowledge. Conclusion: This qualification focuses on the specific requirements of the South African job market and provides recognition for skills and knowledge at a basic level for learners who have entered into the workforce and are able to assist in the automotive manufacturing and assembly process. |
ARTICULATION OPTIONS |
This Qualification lends itself to both vertical and horizontal articulation possibilities.
Horizontal articulation is possible with any of the specialisation areas within this qualification and also with the following Qualifications: Vertical articulation is possible with the following qualifications: It is also anticipated that a new qualification for Automotive Manufacturing and Assembly will be developed at NQF level 3. |
MODERATION OPTIONS |
CRITERIA FOR THE REGISTRATION OF ASSESSORS |
Assessors must be registered in terms of the requirements of SAQA and the relevant ETQA. In addition, assessors should have:
|
REREGISTRATION HISTORY |
As per the SAQA Board decision/s at that time, this qualification was Reregistered in 2012; 2015. |
NOTES |
This qualification will be achieved in any one of the specialisation areas identified. Learners may achieve more unit standards, and thereby more credits, than the minimum 130 that have been identified. The additional credits may be made up from any of the other specialisation areas. |
UNIT STANDARDS: |
ID | UNIT STANDARD TITLE | PRE-2009 NQF LEVEL | NQF LEVEL | CREDITS | |
Core | 117902 | Use generic functions in a Graphical User Interface (GUI)-environment | Level 1 | NQF Level 01 | 4 |
Core | 243705 | Demonstrate an understanding of quality procedures and practices | Level 2 | NQF Level 02 | 10 |
Core | 262706 | Demonstrate understanding of production systems and production management | Level 2 | NQF Level 02 | 8 |
Core | 13220 | Keep the work area safe and productive | Level 2 | NQF Level 02 | 8 |
Core | 9876 | Operate and monitor machinery | Level 2 | NQF Level 02 | 12 |
Core | 13221 | Perform routine maintenance | Level 2 | NQF Level 02 | 8 |
Core | 9882 | Read and interpret basic engineering drawings | Level 2 | NQF Level 02 | 8 |
Core | 119744 | Select, use and care for engineering hand tools | Level 2 | NQF Level 02 | 8 |
Core | 12476 | Select, use and care for engineering measuring equipment | Level 2 | NQF Level 02 | 4 |
Core | 12667 | Supply raw and processed material to production line | Level 2 | NQF Level 02 | 3 |
Fundamental | 119463 | Access and use information from texts | Level 2 | NQF Level 02 | 5 |
Fundamental | 9009 | Apply basic knowledge of statistics and probability to influence the use of data and procedures in order to investigate life related problems | Level 2 | NQF Level 02 | 3 |
Fundamental | 7480 | Demonstrate understanding of rational and irrational numbers and number systems | Level 2 | NQF Level 02 | 3 |
Fundamental | 9008 | Identify, describe, compare, classify, explore shape and motion in 2-and 3-dimensional shapes in different contexts | Level 2 | NQF Level 02 | 3 |
Fundamental | 119454 | Maintain and adapt oral/signed communication | Level 2 | NQF Level 02 | 5 |
Fundamental | 119460 | Use language and communication in occupational learning programmes | Level 2 | NQF Level 02 | 5 |
Fundamental | 7469 | Use mathematics to investigate and monitor the financial aspects of personal and community life | Level 2 | NQF Level 02 | 2 |
Fundamental | 9007 | Work with a range of patterns and functions and solve problems | Level 2 | NQF Level 02 | 5 |
Fundamental | 119456 | Write/present for a defined context | Level 2 | NQF Level 02 | 5 |
Elective | 260158 | Apply sealers and cavity fillers on vehicles | Level 2 | NQF Level 02 | 4 |
Elective | 9877 | Assemble components | Level 2 | NQF Level 02 | 12 |
Elective | 253440 | Assemble mechanical components | Level 2 | NQF Level 02 | 12 |
Elective | 12211 | Build basic auto electrical circuits | Level 2 | NQF Level 02 | 16 |
Elective | 9878 | Complete post-production and finishing operations | Level 2 | NQF Level 02 | 12 |
Elective | 244686 | Demonstrate understanding of the principles of fluid power | Level 2 | NQF Level 02 | 6 |
Elective | 12466 | Explain the individual`s role within business | Level 2 | NQF Level 02 | 4 |
Elective | 262709 | Fit and remove doors and panels to a body shell | Level 2 | NQF Level 02 | 6 |
Elective | 119740 | Identify the various types of paint, primers, material and their uses | Level 2 | NQF Level 02 | 4 |
Elective | 260160 | Maintain spray painting equipment | Level 2 | NQF Level 02 | 4 |
Elective | 13219 | Maintain static seals in machines and / or equipment | Level 2 | NQF Level 02 | 4 |
Elective | 9268 | Manage basic personal finance | Level 2 | NQF Level 02 | 6 |
Elective | 262716 | Operate a fluid filling machine | Level 2 | NQF Level 02 | 2 |
Elective | 244338 | Operate a production process | Level 2 | NQF Level 02 | 15 |
Elective | 243014 | Operate and monitor computerised numerically controlled (CNC) machining equipment | Level 2 | NQF Level 02 | 16 |
Elective | 119737 | Perform basic spray painting | Level 2 | NQF Level 02 | 10 |
Elective | 119753 | Perform basic welding/joining of metals | Level 2 | NQF Level 02 | 8 |
Elective | 119742 | Perform masking and de-masking on a vehicle | Level 2 | NQF Level 02 | 8 |
Elective | 119734 | Perform surface preparation on a body panel | Level 2 | NQF Level 02 | 8 |
Elective | 260159 | Polish automotive painted panels | Level 2 | NQF Level 02 | 6 |
Elective | 262733 | Remove and fit automobile components | Level 2 | NQF Level 02 | 12 |
Elective | 15123 | Select and use vehicle lifting equipment | Level 2 | NQF Level 02 | 3 |
Elective | 12219 | Select, use and care for engineering power tools | Level 2 | NQF Level 02 | 6 |
Elective | 12481 | Sling loads | Level 2 | NQF Level 02 | 4 |
Elective | 244110 | Conduct paintless dent removal | Level 3 | NQF Level 03 | 9 |
Elective | 262711 | Prepare metal panels for finishing | Level 3 | NQF Level 03 | 12 |
Elective | 262725 | Test vehicle for compliance to manufacturer specifications | Level 3 | NQF Level 03 | 4 |
Elective | 262714 | Test welded joints | Level 3 | NQF Level 03 | 6 |
Elective | 244056 | Understand the fundamentals of engine technology | Level 3 | NQF Level 03 | 4 |
LEARNING PROGRAMMES RECORDED AGAINST THIS QUALIFICATION: |
NONE |
PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS QUALIFICATION: |
This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here. |
NONE |
All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source. |